Pump Intel
Pump performance curve classification
Framework for mapping pump types to performance-curve families and presentation axes—aligned with the pump hierarchy page and industry references (Hydraulic Institute, DOE pump fundamentals).
Pump hierarchy & animations Types & vendors Learning & training Pump Explorer (roadmap)
Industry corroboration
The hierarchy and curve behavior below match widely published pump fundamentals. Key external references:
- Hydraulic Institute — pump types: rotodynamic (centrifugal, axial, mixed flow) vs positive displacement (rotary and reciprocating).
- Hydraulic Institute — pump curves: rotodynamic curves plot head vs flow at speed; operating point set by system interaction.
- Pumps & Systems — centrifugal vs PD: centrifugal flow varies with system head; PD delivers nearly constant flow vs differential pressure (with slip at high pressure).
- DOE — Fundamentals of Pumps: PD ideal curve is a vertical line on head vs flow; real PD shows slippage as discharge pressure rises.
Validated
- Dynamic branch = HI rotodynamic (centrifugal, axial, mixed flow).
- PD → Rotary / Reciprocating split; multiple vs single rotor grouping per HI-style nomenclature.
- AODD as reciprocating diaphragm, air-operated (fluid-operated actuation).
- Rotodynamic
Head_Flowpresentation; PD rotaryRPM_Flow_DeltaPgrouping. - AODD curves use supply air pressure (not RPM) as the primary driver—distinct from rotary PD.
Caveats (implementation notes)
- PD flow is not perfectly flat—slip reduces flow at higher ΔP (especially rotary gear pumps).
- Viscosity shifts both rotodynamic and PD curves (see ANSI/HI 9.6.7 for rotodynamic viscosity correction).
- EDD and expanded AODD detail are Pump Intel extensions beyond Pump School Figure 1.
- “Head” vs “ΔP” on AODD OEM charts varies by vendor; store both where needed.
- Separate Power Piston vs Power Plunger curve rows is a database convenience—field curves may share the same stroke axes.
Pump hierarchy
Pumps
├── Positive Displacement (PD)
│ ├── Rotary
│ │ ├── Multiple Rotor
│ │ │ ├── External Gear
│ │ │ ├── Internal Gear
│ │ │ ├── Gerotor
│ │ │ ├── Lobe
│ │ │ ├── Circumferential Piston
│ │ │ └── Screw (Multiple Rotor)
│ │ └── Single Rotor
│ │ ├── Vane
│ │ ├── Piston (Single Rotor)
│ │ ├── Progressing Cavity
│ │ ├── Screw (Single Rotor)
│ │ └── Peristaltic
│ └── Reciprocating
│ ├── Diaphragm
│ │ ├── Simplex
│ │ ├── Multiplex
│ │ ├── Fluid Operated
│ │ │ ├── Air Operated (AODD)
│ │ │ └── Hydraulic Operated
│ │ ├── EDD
│ │ └── Mechanically Operated
│ └── Piston / Plunger
│ ├── Power
│ │ ├── Single-Acting
│ │ ├── Double-Acting
│ │ ├── Simplex
│ │ ├── Duplex
│ │ ├── Triplex
│ │ └── Multiplex
│ └── Steam Double-Acting
│ ├── Simplex
│ └── Duplex
└── Dynamic
├── Centrifugal
├── Axial Flow
└── Mixed Flow
Database structure
Suggested relational layers for curve cataloging:
pump_family- Top split:
PDorDynamic. pump_category- e.g.
Rotary,Reciprocating. pump_type- Leaf type from hierarchy (External Gear, AODD, Centrifugal, …).
curve_family- Standardized grouping for chart logic (see below).
curve_presentation- Axis template for stored curves (RPM_Flow_DeltaP, Head_Flow, …).
Curve family assignments
Positive displacement
- External Gear, Internal Gear, Gerotor, Lobe
- Circumferential Piston, Screw (Multiple Rotor)
- Vane, Piston (Single Rotor), Progressing Cavity, Screw (Single Rotor), Peristaltic
- Simplex Diaphragm, Multiplex Diaphragm
- Air Operated (AODD), Hydraulic Operated Diaphragm, EDD, Mechanically Operated Diaphragm
- Power Piston, Power Plunger
- Steam Double-Acting Piston, Steam Double-Acting Plunger
Dynamic
- Centrifugal
- Axial Flow
- Mixed Flow
Curve presentation types
curve_presentation defines which independent variables are plotted for each pump type.
| Pump type | curve_presentation |
|---|---|
| External Gear, Internal Gear, Gerotor, Lobe, Circumferential Piston, Screw (Multiple Rotor) | RPM_Flow_DeltaP |
| Vane, Piston (Single Rotor), Progressing Cavity, Screw (Single Rotor), Peristaltic | RPM_Flow_DeltaP |
| Simplex Diaphragm, Multiplex Diaphragm | Stroke_Flow_DeltaP |
| Air Operated (AODD) | AirPressure_Flow_Head |
| Hydraulic Operated Diaphragm, Mechanically Operated Diaphragm | Stroke_Flow_DeltaP |
| EDD | Speed_Flow_Head |
| Power Piston, Power Plunger | Stroke_Flow_DeltaP |
| Steam Double-Acting Piston, Steam Double-Acting Plunger | Stroke_Flow_DeltaP |
| Centrifugal, Axial Flow, Mixed Flow | Head_Flow |
Performance curve behavior
Positive displacement
- Flow stays nearly constant as discharge pressure rises (ideal: vertical line on head vs flow).
- Flow is driven mainly by speed, stroke rate, or displacement per cycle.
- Developed pressure is set by the system, not by throttling the pump curve like a centrifugal.
- Real curves show slip—flow falls slightly at high ΔP as fluid leaks from discharge to suction.
- AODD: supply air pressure sets energy input; flow vs discharge head is relatively flat until stall—use
AirPressure_Flow_Head, not RPM.
Dynamic (rotodynamic)
- Flow decreases as head increases—downsloping pump curve on a head vs flow chart.
- Operating point = intersection of pump curve and system curve.
- Speed changes shift the curve (affinity rules); impeller trim shifts centrifugal curves.
- Efficiency, power, and NPSHR are typically plotted vs flow on OEM centrifugal charts (HI standard presentation).
Standardized curve groups
Roll-up families for shared chart components and validation rules:
PD_Rotary_RPM- Gear, Gerotor, Lobe, Circumferential Piston, Screw, Vane, Progressing Cavity, Peristaltic — speed-based rotary PD.
PD_Reciprocating_Stroke- Diaphragm (except air-driven), Piston, Plunger — stroke/cycle-based reciprocating PD.
PD_Air_Driven- Air Operated Diaphragm (AODD) — see Sandpiper selector, selection tools.
Dynamic_Head_Flow- Centrifugal, Axial Flow, Mixed Flow — rotodynamic head vs flow at speed.