Pump Intel

Pump performance curve classification

Framework for mapping pump types to performance-curve families and presentation axes—aligned with the pump hierarchy page and industry references (Hydraulic Institute, DOE pump fundamentals).

Pump hierarchy & animations Types & vendors Learning & training

Industry corroboration

The hierarchy and curve behavior below match widely published pump fundamentals. Key external references:

Validated

  • Dynamic branch = HI rotodynamic (centrifugal, axial, mixed flow).
  • PD → Rotary / Reciprocating split; multiple vs single rotor grouping per HI-style nomenclature.
  • AODD as reciprocating diaphragm, air-operated (fluid-operated actuation).
  • Rotodynamic Head_Flow presentation; PD rotary RPM_Flow_DeltaP grouping.
  • AODD curves use supply air pressure (not RPM) as the primary driver—distinct from rotary PD.

Caveats (implementation notes)

  • PD flow is not perfectly flat—slip reduces flow at higher ΔP (especially rotary gear pumps).
  • Viscosity shifts both rotodynamic and PD curves (see ANSI/HI 9.6.7 for rotodynamic viscosity correction).
  • EDD and expanded AODD detail are Pump Intel extensions beyond Pump School Figure 1.
  • “Head” vs “ΔP” on AODD OEM charts varies by vendor; store both where needed.
  • Separate Power Piston vs Power Plunger curve rows is a database convenience—field curves may share the same stroke axes.

Pump hierarchy

Pumps
├── Positive Displacement (PD)
│   ├── Rotary
│   │   ├── Multiple Rotor
│   │   │   ├── External Gear
│   │   │   ├── Internal Gear
│   │   │   ├── Gerotor
│   │   │   ├── Lobe
│   │   │   ├── Circumferential Piston
│   │   │   └── Screw (Multiple Rotor)
│   │   └── Single Rotor
│   │       ├── Vane
│   │       ├── Piston (Single Rotor)
│   │       ├── Progressing Cavity
│   │       ├── Screw (Single Rotor)
│   │       └── Peristaltic
│   └── Reciprocating
│       ├── Diaphragm
│       │   ├── Simplex
│       │   ├── Multiplex
│       │   ├── Fluid Operated
│       │   │   ├── Air Operated (AODD)
│       │   │   └── Hydraulic Operated
│       │   ├── EDD
│       │   └── Mechanically Operated
│       └── Piston / Plunger
│           ├── Power
│           │   ├── Single-Acting
│           │   ├── Double-Acting
│           │   ├── Simplex
│           │   ├── Duplex
│           │   ├── Triplex
│           │   └── Multiplex
│           └── Steam Double-Acting
│               ├── Simplex
│               └── Duplex
└── Dynamic
    ├── Centrifugal
    ├── Axial Flow
    └── Mixed Flow

Database structure

Suggested relational layers for curve cataloging:

pump_family
Top split: PD or Dynamic.
pump_category
e.g. Rotary, Reciprocating.
pump_type
Leaf type from hierarchy (External Gear, AODD, Centrifugal, …).
curve_family
Standardized grouping for chart logic (see below).
curve_presentation
Axis template for stored curves (RPM_Flow_DeltaP, Head_Flow, …).

Curve family assignments

Positive displacement

  • External Gear, Internal Gear, Gerotor, Lobe
  • Circumferential Piston, Screw (Multiple Rotor)
  • Vane, Piston (Single Rotor), Progressing Cavity, Screw (Single Rotor), Peristaltic
  • Simplex Diaphragm, Multiplex Diaphragm
  • Air Operated (AODD), Hydraulic Operated Diaphragm, EDD, Mechanically Operated Diaphragm
  • Power Piston, Power Plunger
  • Steam Double-Acting Piston, Steam Double-Acting Plunger

Dynamic

  • Centrifugal
  • Axial Flow
  • Mixed Flow

Curve presentation types

curve_presentation defines which independent variables are plotted for each pump type.

Pump type curve_presentation
External Gear, Internal Gear, Gerotor, Lobe, Circumferential Piston, Screw (Multiple Rotor)RPM_Flow_DeltaP
Vane, Piston (Single Rotor), Progressing Cavity, Screw (Single Rotor), PeristalticRPM_Flow_DeltaP
Simplex Diaphragm, Multiplex DiaphragmStroke_Flow_DeltaP
Air Operated (AODD)AirPressure_Flow_Head
Hydraulic Operated Diaphragm, Mechanically Operated DiaphragmStroke_Flow_DeltaP
EDDSpeed_Flow_Head
Power Piston, Power PlungerStroke_Flow_DeltaP
Steam Double-Acting Piston, Steam Double-Acting PlungerStroke_Flow_DeltaP
Centrifugal, Axial Flow, Mixed FlowHead_Flow

Performance curve behavior

Positive displacement

  • Flow stays nearly constant as discharge pressure rises (ideal: vertical line on head vs flow).
  • Flow is driven mainly by speed, stroke rate, or displacement per cycle.
  • Developed pressure is set by the system, not by throttling the pump curve like a centrifugal.
  • Real curves show slip—flow falls slightly at high ΔP as fluid leaks from discharge to suction.
  • AODD: supply air pressure sets energy input; flow vs discharge head is relatively flat until stall—use AirPressure_Flow_Head, not RPM.

Dynamic (rotodynamic)

  • Flow decreases as head increases—downsloping pump curve on a head vs flow chart.
  • Operating point = intersection of pump curve and system curve.
  • Speed changes shift the curve (affinity rules); impeller trim shifts centrifugal curves.
  • Efficiency, power, and NPSHR are typically plotted vs flow on OEM centrifugal charts (HI standard presentation).

Standardized curve groups

Roll-up families for shared chart components and validation rules:

PD_Rotary_RPM
Gear, Gerotor, Lobe, Circumferential Piston, Screw, Vane, Progressing Cavity, Peristaltic — speed-based rotary PD.
PD_Reciprocating_Stroke
Diaphragm (except air-driven), Piston, Plunger — stroke/cycle-based reciprocating PD.
PD_Air_Driven
Air Operated Diaphragm (AODD) — see Sandpiper selector, selection tools.
Dynamic_Head_Flow
Centrifugal, Axial Flow, Mixed Flow — rotodynamic head vs flow at speed.